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Specialty Powders

PureFlex FBE
for Rebar

A flexible, corrosion-resistant, single-coat thermosetting powder designed to extend the service life of steel reinforcing bars, dowel bars, and related accessories. Quick-cure with exceptional adhesion.

Chemistry

Fusion Bonded Epoxy

Application

Rebar & Dowel Bar

Cure Type

Thermosetting

Origin

US Manufactured

Fusion Bonded Epoxy

Built for Rebar.
Built to Last.

IFS PureFlex Fusion Bonded Epoxy (FBE) is a flexible, corrosion resistant, single coat, thermosetting powder coating designed to offer the very best in protection to rebar or coated steel reinforcing bars.

PureFlex FBE is extremely reactive and cures quickly to form a uniform, consistent film. that provides incredible levels of protection to rebar products and is economical and easy to apply for coaters.

PureFlex is engineered for coater efficiency and rebar performance and delivers the best in strength, flexibility and supreme corrosion protection

Speak with a technical specialist
01

Supreme Corrosion & Chemical Resistance

Excellent chemical resistance and chloride-blocking epoxy matrix proven across 80,000+ bridge decks and millions of miles of pavement. World-class protection in marine and de-icing salt environments.

02

Flexibility for Tight Tolerances

Superior flex allows rebar to be fabricated to tight bend radii without film cracking, delivering protection that lasts through handling, bending, and placement on site.

03

Consistent Film Build

Exceptional flow properties produce a uniform, holiday-free film every time. IFS's detailed QC process reduces pin-holing and holidays at the source.

04

Fast Cure, Easy Application

Extremely reactive chemistry cures quickly to keep coater throughput high. Economical powder utilization.

05

Next Generation: Textured FBE Coating

IFS also offers a dual-layer textured epoxy system that boosts concrete adhesion from 85% to 99%+ versus bare carbon steel.

Testing & Certification

Meets & Exceeds Industry Standards

Strict ASTM and AASHTO testing is completed on every production batch. Detailed lab and in-process QC specifically targets common rebar coating failures such as holidays, pin-holing, and adhesion loss.

ASTM A775
Standard specification for epoxy-coated steel reinforcing bars
ASTM A1078 Type 1
Epoxy-coated steel dowel bars for concrete pavement
AASHTO M284
Epoxy-coated reinforcing bars, the rebar specification
AASHTO M254
Epoxy-coated steel dowel bars, the dowel bar specification
DOT Approvals
Multiple DOT approvals

IFS Coatings is a member of CRSI (Concrete Reinforcing Steel Institute) and holds multiple DOT state approvals.

Where PureFlex Performs

Typical Applications

Fusion bonded epoxy has been protecting concrete structures for over 40 years. PureFlex is trusted wherever rebar is exposed to chloride, de-icing salts, or marine corrosion.

  • Bridge Decks & Overpasses
  • Marine & Port Structures
  • Parking Structures
  • Roads & Pavements
  • Seismic Zone Construction
  • Coastal Infrastructure

Specify PureFlex FBE with IFS.

TDS, ASTM test data, DOT approvals, and pricing, all stocked and ready to ship without long lead times.